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News | Gallery | Installing FLX-Paint | Catalog - Docs | Contact | Process | Ordering | Specials Home >> Process |
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ACI’s 9 Steps to Paint Perfection |
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It takes nine steps to convert base film, custom acrylic urethane coatings & clear coat into FLX-Paint. Depending on the application, we start with a Urethane, PVC or Fluoropolymer base film. We prep the base film using our proprietary process that creates a permanent chemical bond between the base film & the coatings. Then we coat the base film with our custom blend of premium automotive base coat paint & we do this in a highly controlled production environment |
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Process & Chemistry ... ACI teams with leaders in automotive coatings & application specialists to continuously improve our processes & chemistry to increase quality & functionality & while decreasing cost. Our consulting Chemists have a combined 55 years of coatings & plastics development experience |
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Thicker is Better ... our "super two" 2 mil urethane clear coat provides FLX-Paint with high gloss & maximum durability. It's the kind of gloss & durability that only comes from a premium automotive paint system
The result of our proprietary 9 step process is a remarkably durable paint film that applies like paint protection film or vinyl wrap film. Applied to any painted surface, it looks like it’s been painted right on the surface because the gloss levels match … sounds simple, but it’s so important |
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FLX-Paint is the green solution: We do the coating in our controlled environment, utilizing best practices for solvent handling, disposal & air quality management. ACI is pioneering paint film development to replace on-site "direct" painting to reduce the release of Volatile Organic Compounds (VOC's) into the atmosphere. ACI is developing next generation water-borne transferable coatings that will revolutionize painting | |
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Today’s Automotive Paint Finishes … a little background
Today’s automotive paint
finishes have deep, rich colors with a super
glossy & extremely
durable clear coat.
These finishes are flawless & can
literally last for two decades or more, in
all kinds of conditions
It’s the Gloss:
Gloss levels are rated on a scale of 0
to 100 with 100 looking “as wet as
water”.
Today’s new cars have a 2 mil
clear coat finish that can reach a 99
degree gloss level… even the less
expensive cars have an outstanding clear
coat finish.
To get this perfect finish, the
OEM’s spend big bucks on new paint
facilities … about $100 million … it’s
not cheap but it is the only way to get
the perfect finish that today’s
car buyers expect
ACI’s
coating facility is designed to
produce OEM-grade paint film … so
our finish matches the factory finish …
in gloss, in durability, with rich, deep
beautiful colors
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FLX-Paint Construction FLX-Paint is a composite film consisting of three layers; film layer, paint layer & clear coat layer. All three layers are physically cross-linked for a composite film that is remarkably durable & stable Film Layer: For our automotive & related markets, the film layer is a super smooth & dimensionally stable high performance 2 mil cast vinyl or urethane film with a pressure sensitive adhesive. ACI tested virtually every film available for a base carrier film, including urethane, acrylic & fluoropolymer films. For these markets, our base films are the perfect carrier for our custom formulated coatings Paint Layer: The coating layer is a modified & blended premium automotive base coat. The coating layer contains the pigments, metallics & pearlescent powders. Kandy colors consist of a base coat & an extra mid coat to add depth. ACI's base coat is a custom formulation with extensive testing to create a paint that can stretch (not an easy trick). Stretchability is fundamental for wrap application Clear Coat Layer: The clear coat layer is a 2 mil premium urethane clear coat. The clear coat provides the wet-as-water gloss & extreme durability. It is impervious to common automotive chemicals & any fuel type. It can be buffed & polished & re-cleared if desired. The clear coat is flexible & moderately stretchable - Cross Section of FLX-Paint -
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need more information? click here |
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| Want to know more? Call 1-918-283-2938 to learn more about FLX-Paint & how we can design a paint film for your application | ||
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Applied Coatings International LLC Copyright © 2007-2010. All rights reserved. Revised: 03/09/10 |
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